Learn Tire Processing | Stage 1 Shredding & Reduction of Tires | CM Industrial Shredder

Learn Tire Processing


Learn Tire Processing


Stage 1 – Shredding


The reduction of whole tires down to shreds or chips utilizing A CM Primary Shredder.




Byproducts: Clean cut shreds or chips.


TDF

TDF


Disc Screen - CM Shredder

TDA - CM Shredders

TDA


Rubber used in roads


Markets


TDF – Tire Derived Fuel


Used as an alternative to fossil fuels. Used primarily in cement kilns, steel mills power plants and pulp and paper mills. Size range: 1″ to 4″  [25 mm to 100 mm].

Benefits: Burns hotter and cleaner than coal or petcoke.

TDA – Tire Derived Aggregate


Used as a light weight fill material for civil engineering projects such as: back fill, slope stabilization, embankments, drainage and sound abatement. Size range: 100mm to 400mm [4″ – 16″].

Benefits: Very durable, excellent drainage, reduces vibrations, insulates and lasts a long time.

CM Equipment Used for Stage 1


CM Primary Shredder – Used to make larger cuts or single pass
CM Chipping Shredder – Used for TDF to make smaller cuts
CM Chip Shredder – Used for TDF to make    smaller cuts
CM Disc Screen
Assorted conveyors




Primary Shredder

Primary Shredder

Used to make larger cuts


Secondary Chipping Shredder

Secondary Chipping Shredder

Used to make clean cut TDF


Secondary Chipping Shredder

Disc Screen

Used to size material

STAGE 1

Shredder + Disc Screen = TDF or TDA


CM_Stage_2-1-1280x180.jpg

Learn Tire Processing

Stage 2 – Steel Liberation & Removal


Tire shreds from a CM Primary shredder are introduced to the CM Liberator which removes the steel wire from the rubber fraction. Further reduction of the shred into ground wire-free rubber feedstock is accomplished. Clean steel is separated for resale. Fiber is extracted using a dust collection/air system.



By Products: Wire free crumb rubber – 44 mm to 16 mm [1.75” to .625”] Clean steel up to 98 % free of contaminants


TDF

MULCH


Wire free crumb rubber

WIRE-FREE TDF

WIRE-FREE TDF


Application in kids park

Shredded Steel

STEEL


Additional Revenue Stream

Additional Revenue Stream



Markets



Rubber Mulch


Used for landscaping

 Benefits: Deters insects, drains well, water gets to the plants, long lasting, does not fade, blow away or disintegrate, reduces weed growth and reduces soil erosion.

Playground and Equestrian Footing


Used as a loose cover for playgrounds or horse arenas.

 Benefits: Softer cushion for falls, long lasting, does not blow away, deters insects, comes in many colors!

Wire Free TDF


Used for waste to energy, pyrolysis or gasification applications

 Benefits: Results in high grade carbon char and makes excellent feedstock for syngas and bio-diesel fuels.

CM Equipment Used for Stage 2


CM2R Liberator – for smaller operations
CM4R Liberator – for larger operations
Belt Magnet
Steel Reclaim System with drum magnet (recommended for best quality clean steel)
Assorted conveyors
Air/dust collection system (optional)




CM Part Services Main

CM4R Liberator


STAGE 2

Stage 1 Equipment + CM Liberator + CM Steel Reclaim System (recommended)
=
Rubber Mulch, Loose Playground/Equestrian Footing, Wire Free TDF
and Clean Steel Ready for Resale



Learn Tire Processing

Stage 3 – Granulation


The Granulator can accept 25 mm [1“] wire-free crumb rubber and process it down to 4 mm rubber granulate. At this stage, screens are used to size the material and an air system is used to extract the fiber.



Products: Crumb Rubber


Field Turf

FIELD TURF


Crumb Rubber

POUR IN PLACE SURFACES


ARTIFICIAL TURF

ARTIFICIAL TURF


POUR IN PLACE SURFACES

POUR IN PLACE SURFACES


RUBBER MOLDED PRODUCTS

RUBBER MOLDED PRODUCTS



Markets


Artificial Turf

Rubber crumb placed between the blades of synthetic grass. Used in soccer, baseball and football fields globally.

 Benefits: Softer for falls, lasts a long time, less maintenance than a grass field, drains quickly for a drier, cleaner playing surface.

Pour in Place Surfaces


Used for running tracks, rubber tiles, pour in place surfaces, landscaping, and mats.

Benefits: Excellent drainage, lasts a long time, can be colored, less maintenance, very durable, absorbs impacts from trips and falls.

Rubber Molded Products


Used for running tracks, rubber tiles, pour in place surfaces, landscaping, and rubber mats.

 Benefits: Excellent drainage, lasts a long time, can be colored, less maintenance, very durable, absorbs impacts from trips and falls.

CM Equipment Used for Stage 3

CM Granulator
Air gravity table with de-stoner
Multi deck screen for sizing material
Drum magnet
Assorted conveyors




STAGE 3

Stage 1 Equipment + Stage 2 Equipment + CM Granulator,
Air gravity table/destoner, multi-deck screen and drum magnet
=
4 mm crumb rubber for artificial turf, pour in place surfaces and rubber molded products



Learn Tire Processing

Stage 4 – Milling & Screening


The Dual Drive Crackermill will accept 4-8 mm crumb rubber and further process it into fine powders ranging from 10 to 80 mesh. The final stage in tire recycling, this stage produces clean rubber powder.



Products: Fine rubber powder


Fine rubber powder

Rubberized Asphalt and Molded Rubber Products


TDF

Rubberized Asphalt

Molded Rubber Products


Markets


Rubberized Asphalt


A unique blending of powdered tire rubber, aggregate and special binders make for exceptional roadway and other paving projects.
 Benefits: Exceptional drainage, resistant to freezing temperatures, quieter than traditional paving, less cracking over time, uses less thickness than traditional asphalt, safer for the driver.

Injection Molded Products


The rubber powder is mixed with a binding agent to mold into a wide variety of new products such as auto parts, shoe soles, exercise mats, and is also used in building construction for the reduction of vibration or sound absorption on both floors and flat roof projects.

 Benefits: Durable, lasts a long time, binds with a wide range of different polymers, used in many industries.

CM Equipment Used for Stage 4


CM Dual Drive Crackermill
Final sizing screen
Bagging station(s)
Assorted conveyors




CM Dual Drive Crackermill


STAGE 4

Stage 1 Equipment + Stage 2 Equipment + Stage 3 Equipment +
CM Dual Drive Crackermill and Final Screening system
=
10 – 80 Mesh Rubber Powders used for Rubberized Asphalt, and Molded rubber products


All CM Tire Shredders & CM Industrial Shredders equipment is proudly made in the USA at our Sarasota, Florida factory


Company

CM Tire Shredders / CM Industrial Shredders


Corporate Headquarters: +1 941.755.2621

Customer Service : +1 941.753.2815





Cambridge ON, Canada, March 4, 2024 | Shred-Tech Corp., a leading manufacturer of industrial shredding & recycling solutions, proudly announces the acquisition of CM Shredders, LLC by our parent company The Heico Companies. This strategic move is a significant step forward in enhancing Shred-Tech’s product portfolio, extending its global reach, and fortifying its North American manufacturing capabilities. Edit

Major Acquisition: Shred-Tech Corp. Expands Capabilities and Global Presence with Acquisition of CM Shredders, LLC by parent The Heico Companies